AUTOMOTIVE CAPABILITIES
Automotive Reverse Engineering, Prototyping & Production Solutions
We offer reverse engineering for obsolete or improved parts, mold design and production using injection molding, and 3D printing for rapid prototyping. Our ISO 9001–certified machine shop ensures high-quality, cost-effective manufacturing.
Custom Mold Expertise
- Injection Tools
- Compression Molds
- Thin Wall Injection Molds
- Blow Molds
- Rotational (Roto) Molds
- Insert Molds
- 2-Shot Molds (pick and place molds)
Prototyping & Production Techniques
Advanced Prototyping
- Full SLA and FDM capabilities for creating highly accurate prototypes.
- Thermoforming, injection molding, vacuum forming, silicone tooling, and urethane part manufacturing for versatile production needs.
LayStitch Technology
- Advanced fiber placement technology for carbon fiber preforms, enabling zero waste.
- Stronger-than-steel composite parts that are lighter than aluminum and offer repeatability and production times comparable to injection molding.
Prototype & Low volume parts manufacturing
Precision Machining from Solid Billet
- Production of structural components such as reinforcement frames, beams, and pillars for electric and high-performance vehicles.
- Use of advanced CNC technology to create lightweight, durable, load-bearing structures.
High-Strength Materials
- Ensuring superior durability and performance in critical automotive applications.
Injection Molding
- Van Dorn machines ranging from 170 Ton (16 oz shot size) to 1000 Ton (165 oz shot size), many equipped with Pick and Place Robots for automation
Parts Fabricating and Production
Parts Fabricating and Production
- Production of reinforcement frames, beams, and pillars from high-strength solid billet materials.
- Development of lightweight, load-bearing structures crucial for aviation platforms..
Composite Component Production
- Use of LayStitch technology for repeatable and scalable composite manufacturing.
Rapid Prototype / Prototype / Low Volume Production
Rapid Prototype / Prototype / Low Volume Production
- Full vertical centers from Haas VM6, VM2, Fedals, and GR710s.
- 5-axis machine “Fadia K211
Injection Molding Machines
- Van Dorn presses ranging from 170 Ton to 1000 Ton, supporting shot sizes from 16 oz to 185 oz.
Rapid Prototype Equipment
- SLA (4 units) and FDM (1 unit) machines for advanced prototyping needs.
Composite Manufacturing
- Advanced LayStitch technology for high-strength composites.
Vertical Milling and Laser Equipment
- Haas VM6 (2), Haas VM2 (1), Fadal VMC-2216 (1), Haas GR71O (1).
- 3000-Watt Fiber Laser Machine with a full-size table (54″ x144*).
Stamping Presses
- Precision presses for manufacturing high-quality components.
Key Projects
Nowicki
Water trap cover for C8 Corvettes engine compartment. Owners of a c8 corvette use this for washing their car, it keeps water from going into the engine.
We designed our own tooling to help simplify and reduce cost of our customers parts. i.e the Honda air bag tool. we can run multiple parts in the same tool.
Honda
We designed our own tooling to help simplify and reduce cost of our customers parts. i.e the Honda air bag tool. we can run multiple parts in the same tool.
EQUIPMENT LIST
Check Our Comprehensive Equipment List
| Equipment | Machine # | Serial # |
|---|---|---|
| 1000 Ton Van Dorn Demag | 68000519 | 0519 |
| 500 Ton Van Dorn Demag | 500HP 2800-0881 | 0881 |
| 650 Ton Van Dorn Demag | 650HT-4300-0285 | 0285 |
| 500 Ton Van Dorn Demag | 500HP30-0826 | 0826 |
| Fadel CNC | 904-1 | 9809859 |
| Haas CNC | VM-2 | 1080613 |
| Haas CNC | VM-6 | 1129286 |
| Haas CNC | VM-6 | 1152757 |
Clients In Automotive
