Commercial airplanes in flight
Aerospace Capabilities

Precision Aerospace Solutions That Take Flight.

Who we serve

We serve aircraft operators such as airlines and MROs, city municipalities, aircraft owners, automotive companies, and manufacturing organizations seeking support.

Aerodesign Services specializes in precision engineering, rapid prototyping, and regulatory compliance across aerospace, automotive, and transit. We streamline the path from concept to approval, including FAA pathways and documentation. When downtime is expensive, you need proven speed with certification confidence. ADS delivers practical solutions and clean paperwork that stand up to audits and inspections.

AEROSPACE CAPABILITIES

Comprehensive Aerospace Repair, Manufacturing & MRO Solutions

Current Capabilities under our FAA Part 145

Interior Alterations

Composite Repair

Sheet Metal Repair

Aircraft Preservation

Non-Destructive Testing

Preventive Maintenance

Aerospace engineering capabilities

Return to Service Checks

Current Capabilities under our FAA Part 21

For any aviation part that a customer needs and can no longer obtain, we can reverse-engineer it, manufacture it in our shop, and certify it for airworthiness.

Commercial airplanes on runway
Why we are different

Key Projects

VIP Interior Modification

Developed a Layout of Passenger Accommodations (LOPA) to convert multiple aircraft from economy seating to premium business class configurations for charter operations. The project required a rapid turnaround to minimize aircraft downtime and maintain flight schedules.

Hail Damage Inspections and Repairs

Performed detailed inspections and extensive repairs on more than 70 aircraft, including A330-200, A330-300, B757-200, MD80, B777-200, and B737-800 models, following severe on ground hail damage. A notable customer for this project was American Airlines.

Aircraft Structural Repairs

Provided niche repair solutions for both composite and sheet metal structures. Our services cover the full spectrum, from developing the engineering repair data to performing the hands-on repair work.

Landing Gear Lenses

When a 3D printing approach did not meet quality standards, we designed and manufactured a vacuum form tool to produce new lenses, delivering a reliable solution for ACD Consultants.

Custom Part Manufacturing

For clients unable to source critical components on the open market, ADS manufactures replacement parts. An example includes producing a wing spar for a Caravan aircraft.

EQUIPMENT LIST

Check Our Comprehensive Equipment Capabilities

For FAA Part 145 Capabilities include
  • Airbus A320 and A330 (all variations)
  • Boeing B737, B757, B767, B777,and B787 (all variations),
  • Embraer and CRJ-200 aircraft.

Our facilities are equipped with aircraft tugs, towbars, light towers, ground power units (GPUs), and dual-zone hot bonders for composite repairs, with continuous investment in expanding our equipment base.

For Aerospace Manufacturing

We utilize the same advanced equipment and processes detailed in the automotive section to produce certified aircraft parts.

Clients In Aerospace

Notable Airlines
Maintenance, Repair, and Overhaul (MRO) Clients
Our Certifications