Aerodesign Services specializes in precision engineering, rapid prototyping, and regulatory compliance across aerospace, automotive, and transit. We streamline the path from concept to approval, including FAA pathways and documentation. When downtime is expensive, you need proven speed with certification confidence. ADS delivers practical solutions and clean paperwork that stand up to audits and inspections.
Developed a Layout of Passenger Accommodations (LOPA) to convert multiple aircraft from economy seating to premium business class configurations for charter operations. The project required a rapid turnaround to minimize aircraft downtime and maintain flight schedules.
Performed detailed inspections and extensive repairs on more than 70 aircraft, including A330-200, A330-300, B757-200, MD80, B777-200, and B737-800 models, following severe on ground hail damage. A notable customer for this project was American Airlines.
Provided niche repair solutions for both composite and sheet metal structures. Our services cover the full spectrum, from developing the engineering repair data to performing the hands-on repair work.
When a 3D printing approach did not meet quality standards, we designed and manufactured a vacuum form tool to produce new lenses, delivering a reliable solution for ACD Consultants.
For clients unable to source critical components on the open market, ADS manufactures replacement parts. An example includes producing a wing spar for a Caravan aircraft.
Our facilities are equipped with aircraft tugs, towbars, light towers, ground power units (GPUs), and dual-zone hot bonders for composite repairs, with continuous investment in expanding our equipment base.
We utilize the same advanced equipment and processes detailed in the automotive section to produce certified aircraft parts.