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Aerodesign Services
Aerodesign Services
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    • Home
    • About Us
    • Capabilities
      • Aerospace
      • Automotive
      • Transportation
      • Special Projects
    • Contact Us
  • Home
  • About Us
  • Capabilities
    • Aerospace
    • Automotive
    • Transportation
    • Special Projects
  • Contact Us

AUTOMOTIVE CAPABILITIES

Custom Mold Expertise

  • Injection Tools
  • Compression Molds
  • Thin Wall Injection Molds
  • Blow Molds
  • Rotational (Roto) Molds
  • Insert Molds
  • 2-Shot Molds (pick and place molds)

 

Advanced 3D-printed conformal cooling molds for high-temperature materials, including Ultem.


Thixomolding for magnesium components, enabling ultra-thin wall designs (1mm to 5mm).

Prototyping & Production Techniques

Advanced Prototyping

  • Full SLA and FDM capabilities for creating highly accurate prototypes.


  • Thermoforming, injection molding, vacuum forming, silicone tooling, and urethane part manufacturing for versatile production needs.


LayStitch Technology

  • Advanced fiber placement technology for carbon fiber preforms, enabling zero waste.


  • Stronger-than-steel composite parts that are lighter than aluminum and offer repeatability and production times comparable to injection molding.


Prototype & Low volume parts manufacturing

Precision Machining from Solid Billet

  • Production of structural components such as reinforcement frames, beams, and pillars for electric and high-performance vehicles.


  • Use of advanced CNC technology to create lightweight, durable, load-bearing structures.


High-Strength Materials: Ensuring superior durability and performance in critical automotive applications.


Injection Molding

  • Van Dorn machines ranging from 170 Ton (16 oz shot size) to 1000 Ton (165 oz shot size), many equipped with Pick and Place Robots for automation

Parts Fabricating and Production

ADS specializes in fabricating high-quality components tailored to the unique demands of the aerospace industry.


Precision CNC Machining

  • Production of reinforcement frames, beams, and pillars from high-strength solid billet materials.


  • Development of lightweight, load-bearing structures crucial for aviation platforms..


Composite Component Production

  • Use of LayStitch technology for repeatable and scalable composite manufacturing.

Rapid Prototype / Prototype / Low Volume Production

CNC Machining Centers

Full vertical centers from Haas VM6, VM2, Fedals, and GR710s.

5-axis machine “Fadia K211 


Injection Molding Machines

Van Dorn presses ranging from 170 Ton to 1000 Ton, supporting shot sizes from 16 oz to 185 oz.


Rapid Prototype Equipment

SLA (4 units) and FDM (1 unit) machines for advanced prototyping needs.


Composite Manufacturing

Advanced LayStitch technology for high-strength composites.


 

Vertical Milling and Laser Equipment

Haas VM6 (2), Haas VM2 (1), Fadal VMC-2216 (1), Haas GR71O (1).

3000-Watt Fiber Laser Machine with a full-size table (54" x144*).


Stamping Presses

Precision presses for manufacturing high-quality components.

Quality Assurance

We hold critical certifications that underscore our commitment to excellence and precision in the ae

 ISO 9001 & AS9100 Certified

These certifications reflect our adherence to internationally recognized quality management systems, ensuring every product and service we deliver meets or exceeds customer and regulatory requirements. AS9100 certification, in particular, reinforces our position as a trusted partner in the aerospace and defense industries.

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